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Evaluation of 3D printed artificial eyes for orbital prostheses

2022 Extraordinary Opportunities Grant
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Project description

Integrate 3D printing into clinical practice to create artificial eyes (AEs) to improve efficiency and reduce the number of appointments needed by patients. 

Why this work is needed

AEs (also known as ocular prostheses) are hand-made through a time-consuming and labour-intensive process. Patients typically wait 4-6 weeks from their initial appointment, during which an impression is taken, to receive their prosthetic. The Maxillofacial Surgery Department at RBWH produces over 100 AEs each year and is one of the few hospitals in Queensland providing this service. Creating AEs with 3D printing can greatly improve efficiency, comfort, self-esteem and reduce the number of appointments needed, which is particularly beneficial for rural patients. 

Outcomes

Using this grant as a kick-start, the researchers were able to produce high quality 3D-printed AEs, but a few challenges such as the difference between the colour in the digital design and the printed product were faced by the researchers. The team has now partnered with a German research group that offers a promising solution through innovative software, and with a 3D printing company to integrate this software into their workflow. This will allow for a 48h turn-around of the final product. Additionally, storing digital records of AEs will facilitate quicker reprinting and adjustments, leading to a one-day trip to RBWH for patients to obtain prostheses' replacements. The successful implementation of this process will allow for faster and more accurate production of AEs. 

Side view of a female eye

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Meet the Project Leader

Nicholas Puls

Nick Puls

Ocularist
RBWH Oral and Maxillofacial Surgery

 

Nick Puls

Nick Puls is an Ocularist with over 20 years’ experience, working overseas prior to gaining a position at the Royal Brisbane and Women’s Hospital.

Nick enjoys research and focuses on improving outcomes for all patients with artificial eyes, adult and paediatric.

Awarded ‘An Extraordinary Opportunities’ grant from the Royal Hospital Foundation enables Nick, along with colleagues at the Herston Biofabrication Institute, to help achieve his research goals in all aspects 3D printing.